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Ortho Care HomeProsthetic & Orthotic Rehabilitation
3D scanning and digital design workflow at Ortho Care Home

Digital orthotics & prosthetics

Digital technology, applied to clinical care.

Ortho Care Home is progressively incorporating modern digital technologies into patient-specific orthotic and prosthetic care — always in support of clinical judgment.

Capabilities & experience

From 3D capture to CNC manufacturing.

Relevant experience and capabilities across the digital orthotics and prosthetics workflow.

Not every patient or every device uses a completely digital workflow. The method is selected according to clinical need, and clinical judgment leads throughout.

  • 3D scanning
  • Digital patient models
  • Digital brace modification
  • Digital orthotic design
  • CAD/CAM
  • Rodin4D workflows
  • SolidWorks
  • AutoCAD
  • Digital trimline development
  • CNC manufacturing
  • Prosthetic component design
  • Patient-specific digital workflows
Digital patient model being clinically modified on screen

Digital scoliosis workflow

Rodin4D in a clinical scoliosis pathway.

Digital tools support clinical expertise rather than replace clinical judgment.

  1. Step 01

    Patient Assessment

    Clinical evaluation and identification of orthotic requirements.

  2. Step 02

    3D Scanning

    Digital capture of patient anatomy.

  3. Step 03

    Digital Model Modification

    Clinical modification of the patient's digital model.

  4. Step 04

    Brace Design

    Patient-specific digital brace design.

  5. Step 05

    Trimline Development

    Development and adjustment of brace geometry and trimlines.

  6. Step 06

    Manufacturing

    Translation of the digital design into the fabrication workflow.

  7. Step 07

    Clinical Fitting

    Final fitting, assessment and patient-specific adjustment.

Design & fabrication

CAD experience carried into real devices.

Experience in CAD development, reverse engineering, mold fabrication and CNC manufacturing of prosthetic components.

Practical experience with CAD and SolidWorks in prosthetic component development sits behind the center's approach to custom design and fabrication.

Digital model of a patient-specific device
Mold and plaster model fabrication
Socket design and fabrication work
Finished patient-specific spinal brace

Research & future direction

Development work, presented as development work.

The following are research and development directions associated with the center — not confirmed operational services. The center is exploring the evaluation and development of foot orthotics using 3D technology.

  • Digital foot orthotics
  • 3D rehabilitation technology
  • Patient-specific orthotic design
  • Digital fabrication
  • Clinical evaluation of orthotic solutions
  • CAD/CAM workflows
  • Custom device development
  • Digital prosthetic and orthotic workflows

A possible future digital pathway

  1. Step 01

    Digital Capture

    3D scanning of the patient's anatomy.

  2. Step 02

    Patient-Specific CAD Design

    Digital design built around the individual.

  3. Step 03

    Digital Clinical Modification

    Clinical refinement of the digital model.

  4. Step 04

    Advanced Manufacturing

    Digitally driven fabrication methods.

  5. Step 05

    Clinical Fitting

    Fitting and patient-specific adjustment.

  6. Step 06

    Evaluation & Refinement

    Clinical evaluation and iterative improvement.

The longer-term objective is to make patient-specific orthotics and prosthetics increasingly precise, repeatable, digitally documented, easier to refine and compatible with modern manufacturing methods.

Next step

Discuss whether a digital workflow suits your case.

Book an assessment and our specialist team will advise on the appropriate approach.

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